ALLES CNC tells you the common and solutions of 8 kinds of machine chip removal machine:
1. The motor does not run after the chip conveyor is first installed and connected to the power supply.
Solution: Check whether the input voltage of the motor power supply is normal and whether there is a virtual connection.
2. The motor is idling and the conveyor chain is not running.
Solution: In order to extend the service life of the motor, ALLES CNC uses a protector for the reducer. Open the chain box and gently tighten the protector screw until the conveyor chain runs (Note: It is strictly prohibited to over-tighten the protector screw, otherwise the protector Loss of protection of the motor)
3. The chip evacuation machine that has been used for a long time appears loose and elongated.
Solution: Adjust the drive shaft adjustment bolt according to the actual situation until normal.
4. A jam or debris stuck in the chain during chip removal cannot operate.
Solution: If this kind of problem occurs, you need to stop the work of the chip removal machine immediately to remove the chips stuck in the chain plate, and consult the manufacturer in time.
5. Chip removal chain plate is broken.
This situation is mainly due to the damage caused by the overload of the chain plate and the geared motor is still running normally. The main countermeasures are to relax the mechanical overload protector so that it can work normally. The overload protector slips when it encounters an overload situation, so as not to break the chain plate. Another method is to install an electronic overload protector and set a normal Current within the range, when the current is greater than this value, the circuit breaker is disconnected, thereby protecting the chain plate from breaking.
6. Iron filings often get stuck and cannot be discharged normally.
This situation mainly occurs because the spiral iron filings are too long, and sometimes an iron filing can reach 3-5 meters, which is continuous, causing more and more stagnation. The main countermeasures are that the angled place where the chain plate passes must be made into an arc shape. A hard angle cannot be born, which is conducive to the discharge of iron filings. Furthermore, a chip shield is installed under the chip discharge opening to prevent iron filings Stuck under the chain plate.
7. Geared motors often burn out and have a short service life.
In general, the normal service life of deceleration is 3-5 years, which is relatively skinny. However, there are some cases that are often damaged. The main countermeasures are the installation of electronic overload protectors. The damage to the motor is mainly due to the excessive current and the motor is overheated due to long-term overload operation of the motor. It must also be noted that the power of the motor must match the chip removal machine. Such as low power is also one of the reasons for easy damage.
8. The main axis of heat is common bearing damage and bearing lubrication effect is not good, resulting in excessive pre-tightening of the bearing caused.
The solution to the heat generation of the main shaft of the chip removal machine is to first find a hot object, and then determine which end of the bearing is heating, and then rotate the main shaft of the equipment to determine whether the tightness of the main shaft is uniform and whether there is a sink point. If the bearing of the chip conveyor causes the spindle to heat up, it is necessary to change or clean the spindle bearing. You can add an appropriate amount of lubricant to the bearing. When cleaning bearings, generally use kerosene or fuel for cleaning, and then evenly apply high temperature resistant lubricant, and then reassemble.
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